ABSTRACT
A stepwise method is one of the efficient approaches in the calibration of transient flow in viscoelastic pipes. However, there is the lack of comprehensive research on the calibration method for retarded time and creep compliance. Therefore, the sensitivity of the order of magnitude of the creep parameters in the presence of interactions to transient flow pressure damping and phase in the case of the two-element Kelvin–Voigt model is investigated. Also, the calibration methods of retarded time and creep compliance in the stepwise method of transient flow parameter calibration for viscoelastic pipes are proposed. The results indicate that the creep compliances do not affect the phase of the pressure fluctuations when the selected retarded times are greater than the order of magnitude 10−1. For the first Kelvin–Voigt element, when the order of magnitude of the retarded time exceeds 10−2, an increase in creep compliance results in an increase in the degree of damping of pressure fluctuations. When the order of magnitude of the retarded time is less than 10−2, the rule is reversed. For the second Kelvin–Voigt element, an increase in creep compliance results in an increase in the degree of damping of transient flow pressure fluctuations independent of the retarded time.
HIGHLIGHTS
The calibration of creep parameters in a stepwise method based on the results of sensitivity analysis is presented.
The rule of two-element Kelvin–Voigt model creep parameters on transient flow pressure fluctuations is clarified.
A calibration reference order of magnitude for the retarded time is presented.
INTRODUCTION
Plastic pipes are used extensively in water supply systems and play a significant role in the transportation of fluids. These pipes are made of viscoelastic materials that exhibit both viscous and elastic mechanical behaviors, distinguishing them from elastic pipes (Kamil et al. 2020). When the pump abruptly ceases operation or the valve closes rapidly, a surge in pipe pressure occurs, resulting in a water hammer phenomenon that compromises the integrity of the piping system (Kamil & Margarida 2023). Thus, the calculation of transient flow is vital to prevent the damage of water hammer. In the simulation of transient flow in viscoelastic pipes, the creep parameters significantly affect the pressure fluctuation. However, the influence of the creep parameters on transient pressure fluctuations does not abide by a single rule. This makes accurate parameter calibration challenging when simulating transient flows in viscoelastic pipes. Therefore, it is necessary to investigate the influence of the creep parameters on the transient flow pressure variability in viscoelastic pipes to facilitate the design and operation of viscoelastic pipe systems.
Calibration of the parameters for transient flows in viscoelastic pipes is a complex task because of the presence of numerous variables (especially for creep parameters) and their effects on pressure fluctuations. Covas et al. (2004) employed the least-squares error method to calibrate creep parameters and examined the influence of the number of Kelvin–Voigt (KV) elements on the accuracy of calibration results. The findings suggest that incorporating three or more KV elements has a negligible impact on the precision of parameter calibration. Pezzinga (2014, 2023) and Pezzinga et al. (2016)) utilized experimental data from high-density polyethylene (HDPE) pipes to compare the simulation results of one-dimensional (1D) elastic and viscoelastic models. The 1D viscoelastic model exhibited superior accuracy in simulating peak pressure damping compared with the 1D elastic model. A micro-genetic algorithm was employed to calibrate the parameters of both 1D and quasi-two-dimensional (quasi-2D) friction models under variations of pipe lengths and flow rates. It was found that there is a linear correlation between the retarded time and the period in the case of the single-element KV model. Kamil et al. (2020) revealed the significant role of unsteady friction effects in plastic pipes during transient flow; however, these effects may be obscured during the calibration of the creep parameters. Fathi-Moghadam & Kiani (2020) designed a transient flow experiment for HDPE pipe networks, where a genetic algorithm and the sequential quadratic program method were employed to calibrate the creep parameters. Sun et al. (2022b) compared the applicability of a quasi-steady friction model and a modified Brunone model at different water temperatures. The results suggest that, particularly in high-water-temperature scenarios, the quasi-steady friction model can accurately simulate the pressure fluctuation in viscoelastic pipes. Pan et al. (2021) utilized the frequency response function to identify the characteristics of viscoelastic pipes by employing the transient wave analysis method. Jalil et al. (2021) investigated the impact of the number of KV elements on creep parameter calibration. They found that, for pipes exceeding 1,000 m, the highest level of accuracy was achieved when using the KV model with three or four KV components. Moreover, they observed that employing a KV model with two elements is capable of simulating transient flow accuracy for pipes longer than 720 m. Monteiro et al. (2023) proposed a model based on a quasi-2D model capable of dealing with the viscoelastic behavior of pipes, which makes it possible to calculate the energy dissipation rate in elastic and viscoelastic pipes directly. They discovered that the viscoelastic behavior accelerates the decay of pressure oscillations. Tjuatja et al. (2023) summarized that there are two methods for calibrating pressure fluctuations of transient flow in viscoelastic pipes, including an optimal algorithm based on the inverse transient analysis (ITA) and a stepwise method. Calibration methods using algorithms can be speedy and save effort but tend to get trapped in local optima and cannot intervene in the calibration process. The stepwise method can intervene in the calibration process to make it easier to adjust, but performing calibration requires a lot of calibration experience in repeated trial and error calculations, and the calibration process is very time-consuming.
Numerous researchers have addressed transient flow pressure evolution in viscoelastic pipes at different water temperatures, Reynolds numbers, and other related variables. Covas et al. (2005) conducted transient flow experiments on HDPE pipes and recorded the evolution of stress and strain to analyze the impact of pipe wall viscoelasticity on pressure fluctuation. Soares et al. (2008) executed transient flow experiments in polyvinyl chloride pipes and concluded that creep effects are influenced not only by pipe and temperature conditions but also by axial and circumferential constraints. Wahba (2017) utilized a dimensional analysis method to develop a quasi-2D model for transient flow in viscoelastic pipes under laminar flow and determined the dimensionless parameters affecting the quasi-2D model using magnitude analysis. The results revealed that, as the pipe diameter and wave speed increase, the impact of viscoelasticity on pressure damping becomes more pronounced. Kumar & Kumar (2020) involved transient flow experiments on a steel pipe, fiberglass-reinforced plastic (GRP), and a composite material consisting of both. Research has established that GRP pipes exhibit superior effectiveness in reducing the water hammer pressure. Abdeldayem et al. (2021) investigated the accuracy of different unsteady-state models based on engineering practices and concluded that the modified Brunone model is relatively suitable for simulating pressure fluctuations in transient flows. Ulugmurad et al. (2021) developed the energy consumption calculation formula for the unsteady process of a water hammer by examining the impact of friction on the maximum pressure, and they validated its feasibility experimentally. Kai et al. (2022) employed a quasi-2D model to investigate the variations in frictional and viscoelastic terms at different Reynolds numbers, revealing that both the work of the friction term and that of the viscoelastic term increase with increasing Reynolds number. Kamil et al. (2023) further extended the model development for quasi-steady-state and unsteady-state assumptions of hydraulic resistance and derived explicit analytical formulas for wall shear stresses.
As previously mentioned, previous studies have examined the calibration methods for transient flow pressure fluctuations in viscoelastic pipes and the relationship between the creep parameters of the single-element KV model and the transient pressure fluctuations; however, there is a lack of comprehensive research on the calibration method for retarded time and creep compliance in the stepwise method and the effect of the compliance parameters on the transient pressure fluctuations in the two-element KV mode. In this study, the influence rule of creep parameters on peak damping and phase offset of transient flow pressure fluctuations in the two-element KV mode are analyzed using one-way analysis of variance (ANOVA) and multiparameter sensitivity analysis. Based on the influence rule of the creep parameters and pressure fluctuations, the proposed stepwise method to calibrate the transient flow pressure fluctuation of the viscoelastic pipeline and the specific calibration method of the creep parameters of viscoelastic pipelines is given. The efficiency and accuracy of the stepwise method are improved and the applicability of the method is widened. The proposed stepwise method is utilized to calibrate the transient flow pressure fluctuations of polypropylene random (PPR) pipes and HDPE pipes with different water temperatures. The recommended order of magnitude of the retarded time in the calibration of transient flow pressure fluctuations of viscoelastic pipes is also proposed based on the rule obtained from the sensitivity analysis. The accurate calibration of creep parameters facilitates the design and operation of viscoelastic piping systems.
MATHEMATICAL MODEL
Governing equations
KV model
Numerical scheme
Valve closing curve based on ITA
EXPERIMENTAL METHODOLOGY
Experimental setup
Case . | Pipe materials . | Water temperature (°C) . | Initial pressure head (m) . | Flow rate (m3/h) . | Water density (kg/m³) . | Reynolds number . |
---|---|---|---|---|---|---|
Case 1 | PPR | 24 | 62.6 | 2.59 | 997.02 | 71,937 |
Case 2 | PPR | 30 | 62.3 | 2.57 | 995.18 | 81,829 |
Case 3 | PPR | 40 | 63.1 | 2.61 | 991.94 | 96,269 |
Case 4 | HDPE | 24 | 58.7 | 2.40 | 997.02 | 75,826 |
Case 5 | HDPE | 30 | 59.2 | 2.42 | 995.18 | 86,252 |
Case 6 | HDPE | 40 | 58.6 | 2.39 | 991.94 | 101,473 |
Case . | Pipe materials . | Water temperature (°C) . | Initial pressure head (m) . | Flow rate (m3/h) . | Water density (kg/m³) . | Reynolds number . |
---|---|---|---|---|---|---|
Case 1 | PPR | 24 | 62.6 | 2.59 | 997.02 | 71,937 |
Case 2 | PPR | 30 | 62.3 | 2.57 | 995.18 | 81,829 |
Case 3 | PPR | 40 | 63.1 | 2.61 | 991.94 | 96,269 |
Case 4 | HDPE | 24 | 58.7 | 2.40 | 997.02 | 75,826 |
Case 5 | HDPE | 30 | 59.2 | 2.42 | 995.18 | 86,252 |
Case 6 | HDPE | 40 | 58.6 | 2.39 | 991.94 | 101,473 |
Creep tests
CALIBRATION METHOD AND ACCURACY ANALYSIS RESULT
Calibration method
First, after inputting the first basic parameter, the wave speed is calculated based on the experimental pressure, which is then utilized for subsequent calibration.
Second, the first value of the valve closing time is determined by analyzing the first peak of the experimental pressure. Furthermore, the valve closing parameters are calibrated based on the experimental data of the first peak pressure and wave.
Third, the creep parameters measured by the creep test were used as reference starting values for calibrating the creep parameters. The retardation time is determined using creep tests and experimental pressure fluctuations. The creep compliance is determined by analyzing the peak damping and phase offset of the experimental pressure curves. The creep compliance of the first KV element is determined from the phase offset of the late fluctuations of the pressure fluctuations, and then the creep compliance of the second KV element is determined using the late peak damping of the pressure fluctuations.
Finally, the wave speed, creep compliance, and valve closing parameters are adjusted sequentially, and the optimal calibration results are selected to output the parameters.
RESULTS OF CALIBRATION
The two-element KV model meets the transient flow pressure fluctuation calibration requirements for viscoelastic pipes. Therefore, a two-element KV model was adopted in this study. As shown in Table 2, the wave speed obtained from the calibration exhibits a close resemblance to those calculated using the steady-state pressures attained before and after the first peak, with a discrepancy of no more than 3.5%. Therefore, the wave speed was determined by measuring the times taken to reach steady-state pressure before and after the first peak, which can serve as an appropriate first value for calibrating the wave speed during the parameter calibration of viscoelastic pipes.
Water temperature (°C) . | Materials . | Calculated . | Calibration . |
---|---|---|---|
24 | PPR | 458.1–432.8 | 470 |
HDPE | 401.5–368 | 400 | |
30 | PPR | 438.1–411.4 | 445 |
HDPE | 393.2–355.9 | 390 | |
40 | PPR | 426.9–390.2 | 410 |
HDPE | 381.7–346.9 | 370 |
Water temperature (°C) . | Materials . | Calculated . | Calibration . |
---|---|---|---|
24 | PPR | 458.1–432.8 | 470 |
HDPE | 401.5–368 | 400 | |
30 | PPR | 438.1–411.4 | 445 |
HDPE | 393.2–355.9 | 390 | |
40 | PPR | 426.9–390.2 | 410 |
HDPE | 381.7–346.9 | 370 |
The closing curve of the instantaneous closing valve can be determined using ITA (Meniconi et al. 2012a, 2012b). The experiment involved an indirect closing valve of 0.4 s. An attempt was made to determine whether the valve curve calculated by ITA in the case of indirect valve closing can accurately simulate pressure.
Figure 6(a) and 6(b) reveals that employing the calibrated creep parameter fitting for calibration results in good agreement between the simulation results and experimental data in terms of phase and pressure damping at later stages because the wave speed is adjusted. The pressure peak differs greatly between the simulation results obtained using the creep test and the experimental data. Figure 6(c) and 6(d) illustrates the pressure curves calibrated using the above method and using the creep test as the initial intrinsic parameter. The calibration results agree well with the experimental pressure curves.
Figure 6 shows that the calibration results of the PPR pipes express the phase deviation later, and there is also a discrepancy in the pressure values, whereas the calibration results of the HDPE pipes perform fine phase calibration later, but there is a significant discrepancy in the pressure values. The accuracy of the results for both pipes improves with increasing water temperature. The accuracy of the quasi-steady friction model increases with increasing water temperature (Sun et al. 2022b).
Accuracy analysis of simulation results
SENSITIVITY ANALYSIS OF CREEP PARAMETERS
Process of sensitivity analysis
Single-parameter sensitivity analysis
One-way ANOVA is a method for determining whether one factor has a significant effect on the results of an experiment. Given that creep parameters affect the phase and damping of the pressure wave, ANOVA (Olha et al. 2022) is used to investigate further the impact of retarded time, τ1 and τ2, on pressure fluctuations in the two-element KV model. However, a direct correspondence exists between creep compliance and retarded time. Consequently, in the sensitivity analysis, the values for the creep parameter are determined as J1 = 0.1 and J2 = 1.5 GPa−1, respectively. The initial values of retarded time are determined to be τ1 = 0.1 and τ2 = 1 s. To enhance the accuracy of the sensitivity analysis, other parameters are determined based on the experimental conditions. Each case was simulated three times to mitigate potential errors. The time discrepancy between the pressure peaks serves as an indicator of the phase offset, whereas the pressure difference between the peaks is utilized to quantify the degree of damping.
Multiparameter sensitivity analysis
Because the retarded time and creep compliance correspond to each other, an interaction between them is possible. The two-element KV model (τ1 = 0.0225 s, J1 = 0.1 GPa−1 and τ2 = 1.1 s, J2 = 1.5 GPa−1) was selected for calculation in this study. The relationship between τ1 and τ2 results in variations in the impacts of J1 and J2 on the pressure obtained. The pressure curves were investigated by systematically varying the creep compliance (Δ = 0.5 GPa−1) while altering the orders of magnitude of τ1 and τ2, followed by simulating multiple tests with different retarded times.
In the calibration process, the selection of the retarded time is crucial because it simplifies the calibration process and improves calibration efficiency. In this paper, a reference order of magnitude for the calibration of retarded times in the case of a two-element KV model is proposed, with a τ1 order of magnitude equal to or lesser than 10−2 and a τ2 order of magnitude equal to or greater than 1. This is because the calibration creep parameters can be determined rapidly using the phase and pressure damping of the experimental pressure if the retarded time and creep compliance of the two-element KV model do not have the same rule of influence on the transient pressure. Moreover, τ1 and J1 influence the phase and pressure damping of the transient pressure fluctuations, whereas τ2 and J2 only affect the pressure damping of the transient pressure. Therefore, the stepwise calibration method proposed for the calibration of creep parameters is first based on the pressure fluctuations and creep test to determine the order of magnitude of the retarded time and then uses the experimental pressure fluctuation phase and pressure damping variations to determine the creep compliance.
CONCLUSIONS
The transient flow model of viscoelastic pipes was established using a two-element KV model and a quasi-steady friction model. Based on ANOVA and multiparameter sensitivity analysis, the rules of creep parameters on pressure damping and phase offset in a two-element KV model were investigated. The calibration method of the creep parameters is systematically studied based on the relationship between creep parameters and transient pressure fluctuation. A stepwise method is proposed to complement the calibration methods of retarded time and creep compliance, which improves the calibration efficiency and expands the scope of calibration. The transient flow pressure fluctuations of PPR and HDPE pipes were also calibrated using the proposed calibration method with accurate results. The main findings and conclusions are as follows.
A stepwise method for the calibration parameter of transient flow applicable to viscoelasticity is developed based on the impact relationship of the creep parameters on pressure fluctuations. The proposed stepwise method is proved to be capable of accurate simulation of pressure fluctuations of transient flows in PPR pipes and HDPE pipes at different water temperatures.
One-way ANOVA was used to analyze the effects of creep parameters on transient pressure fluctuations. Creep parameters have a significant effect on pressure damping.
The rule of influence of creep compliance on transient pressure fluctuations is only related to the corresponding retarded time.
In the two-element KV model, the order of magnitude of the retarded time is greater than 10−1, and the creep compliance has no effect on the phase of transient pressure fluctuations. The order of magnitude of the retarded time is 10−1, and the creep compliance has the maximum effect on the degree of damping of the transient pressure fluctuations.
For the two-element KV model, when the order of magnitude of τ1 is equal to or greater than 10−2, the degree of transient pressure fluctuation damping rises with increasing J1. When the order of magnitude of τ1 is less than 10−2, the influence rule of transient pressure fluctuation on the pressure damping is the opposite with the increase in J1. The order of magnitude of τ2 does not alter the rule of the influence of J2 on pressure damping.
A more significant increase in J1 has a greater effect on the degree of pressure damping, whereas a more significant increase in J2 has less effect on the degree of pressure damping.
A reference order of magnitude for the calibration of the retarded time in the transient flow pressure calibration of viscoelastic pipes for the two-element KV model was determined that τ1 is equal to or less than 10−2 and τ2 is equal to or less than 1.
In the water hammer analysis of transient flow in viscoelastic pipes, there is no viscoelastic pipe model in the current engineering software. This is because there are no accurate creep parameters that can be applied to the model for simulation. Based on our sensitivity analysis of creep parameters, the creep parameters of viscoelastic pipes can be accurately derived and extended to engineering water hammer analysis. Accurate creep parameters can also benefit the optimal design of equipment parameters for water hammer protection against transient flows in viscoelastic pipes and the operation of viscoelastic pipes.
In this study, the order of magnitude of the retarded time resulted in distinct creep compliance rules concerning pressure fluctuation. The outcome resulted from the integration of the two-element KV model, and it is important that future research studies investigate the impact of creep parameters on pressure fluctuations in the context of multiple-element KV models. The solution for the extension of the stepwise method to multiple-element KV models can no longer be carried out in terms of the sensitivity of the creep parameters because it is very difficult to study the sensitivity for more than four parameters and with interactions between the parameters. Therefore, it is necessary to find the relationship between the creep parameters and the creep curve, which in turn can be analyzed for the relationship between the creep parameters and the transient flow pressure fluctuations with multiple-element KV models. In the investigation of creep parameters using multiple-element KV models, it is essential to analyze the impact of the creep parameter selection on the creep curve using creep tests.
FUNDING
This work was financially supported by the National Natural Science Foundation of China (Grant Nos. 51808102 and 51978202), the Young Innovative Talents Support Program of Harbin University of Commerce (2020CX07), and the Natural Science Fund of Heilongjiang Province (LH2020E028).
DATA AVAILABILITY STATEMENT
All relevant data are included in the paper or its Supplementary Information.
CONFLICT OF INTEREST
The authors declare there is no conflict.