Maintaining a safe and reliable public water supply uses massive amounts of energy, prompting calls for energy saving measures. The Yokohama Water Works Bureau has established the goal of building a water supply system that is environmentally friendly by implementing a variety of initiatives, starting with efforts in renewable energy. These efforts have featured installing solar power and micro hydropower generation facilities at our purification plants and distribution reservoirs. The Yokohama water treatment facilities include purification plants based on gravity systems (Nishiya and Kawai plants) and pumped systems (Kosuzume plant). As the purification plants employing gravity systems place a smaller load on the environment, we use them as effectively as we can. When it was time to refurbish the distribution pumps, we reviewed the pump control system and identified initiatives for reducing pumped system power consumption.
INTRODUCTION
Municipal water supply treatment is closely related to environmental health, in that water managers must provide a stable supply of safe and high quality water from sources embedded in natural environments. Yet, water treatment has significant environmental impact because it is very energy intensive, consuming 0.8 percent of the entire annual Japanese power output.
For that reason, the Yokohama Water Works Bureau has established a ten year plan that includes the goal of building a more environmentally friendly water supply system. In accordance with this ten year plan and its long term vision statement, the Bureau has developed the Yokohama Water Works Medium-Term Management Plan (hereon referred to as the ‘Medium-Term Management Plan’). This plan covers the period between FY2012 and FY2015 and establishes three pillars that underpin the direction of our work, of which one was directed to contributing to the environment in consideration of the electric power supply and demand crisis caused by the Great East Japan earthquake (2011). Thus, working within this plan, we have advanced various initiatives, including making practical use of renewable energy. This report describes the initiatives related to renewable energy and energy saving that have been established to date at the Yokohama Water Works Bureau.
ENERGY INITIATIVES OF THE YOKOHAMA WATER WORKS BUREAU
Solar power generation
Solar power generation offers the promise of using the sun to create a perpetual supply of clean energy. However, such a system requires ample space to install solar panels. Water purification facilities typically occupy substantial areas, and so can be compatible with space-intensive solar panel installations. Therefore, to make effective use of the top sections of purification facilities while at the same time resolve lingering problems in each facility, we started installing solar systems at the following facilities beginning in FY2000.
Kosuzume purification plant
Solar power generation equipment on filtration ponds at Kosuzume Purification Plant.
Solar power generation equipment on filtration ponds at Kosuzume Purification Plant.
Solar power generation equipment on settling ponds at Kosuzume Purification Plant.
Solar power generation equipment on settling ponds at Kosuzume Purification Plant.
The total installed area of solar power generation equipment at the Kosuzume Purification Plant is now 11,900 m2, breaking down as follows: settling ponds have approximately 3,300 m2 (4 ponds), filtration ponds have approximately 7,300 m2 (54 ponds), and the vacant wastewater treatment site has approximately 1,300 m2 of solar panel area. This change has had other benefits as well. Indeed, by shutting out sunlight through the use of lids on top of the filtration ponds and settling ponds, the plant manages to save some 7.5 million yen (approx. USD 66,000) annually by being able to cut the amount of chemical (sodium hypochlorite) used.
Nishiya purification plant
Kawai purification plant, ‘Cerarokka’
The Kawai Purification Plant, ‘Cerarokka’, was the first plant in Japan to be renewed, operated, and managed under a private finance initiative (PFI). At this plant we installed solar power generation equipment on the distributing reservoir and on the roof of the membrane filtration building, and started generating power in August 2014. The installed area of solar power generation equipment at the Kawai Purification Plant, ‘Cerarokka’, is approximately 2,300 m2.
Thanks to the solar equipment, the plant can meet all its daytime power needs by solar power generation during clear weather.
Table 1 shows power generation results for solar power equipment used by the Yokohama Water Works Bureau.
Solar power generation results
Purification Plant . | Installation Site . | Generation Capacity (kW) . | Annual Output (kWh) . | Installation Area (Number of Sites) . |
---|---|---|---|---|
Kosuzume | Settling pond | 200 | 228,251 | 3,300 m2 (4 ponds) |
Filtration pond | 522 | 312,195 | 7,300 m2 (54 ponds) | |
Vacant wastewater treatment site | 270 | 340,572 | 1,300 m2 | |
Nishiya | Wastewater treatment facilities | 180 | 141,628 | 1,700 m2 |
Kawai, ‘Cerarokka’ | 336 | 436,077* | 2,300 m2 | |
Total | 1,508 | 1,458,723 | − |
Purification Plant . | Installation Site . | Generation Capacity (kW) . | Annual Output (kWh) . | Installation Area (Number of Sites) . |
---|---|---|---|---|
Kosuzume | Settling pond | 200 | 228,251 | 3,300 m2 (4 ponds) |
Filtration pond | 522 | 312,195 | 7,300 m2 (54 ponds) | |
Vacant wastewater treatment site | 270 | 340,572 | 1,300 m2 | |
Nishiya | Wastewater treatment facilities | 180 | 141,628 | 1,700 m2 |
Kawai, ‘Cerarokka’ | 336 | 436,077* | 2,300 m2 | |
Total | 1,508 | 1,458,723 | − |
(From Yokohama Water Works Bureau's annual power report for FY2013 [installation areas are added as reference]).
*Results from August 2014 to July 2015.
Micro hydropower generation
Micro hydropower generation involves making use of the energy in water flow in pipelines to generate electricity. This type of power generation is not affected by the weather, and works day and night to provide stable power generation all year round. Therefore, in order to effectively use the surplus energy available at Kohoku distributing reservoir, we installed a micro hydropower generation system using a PFI in FY2006, thus making use of private-sector finance and business knowhow. This system was installed on the inflow pipe side of the Kohoku distributing reservoir, using the water supply pressure from the Kosuzume Purification Plant to generate 300 kW of electric power, with an annual energy output of approximately 1.6 million kilowatt-hours.
Following on from this, we installed micro hydropower systems at the Kawai Purification Plant in FY2009 and at the Aoyama intake station in FY2011. The micro hydropower generation system at Kawai was installed on the inflow pipes of the junction wells, making use of the difference in elevation between the Sagamihara settling reservoir and the Kawai plant to generate 270 kW of electric power. This installation is capable of supplying approximately 1.4 million kilowatt-hours annually.
The micro hydropower generation system at Aoyama source station was installed on the outflow section of the settling reservoir, making use of outflow water pressure to generate electricity. Power generation capacity is 49 kW, with an annual energy output of approximately 65 thousand kilowatt-hours.
Based on the Bureau's Medium-Term Management Plan, we installed a micro hydropower generation system at the Mine distributing reservoir in FY2014. The system generates electricity using the water pressure of the supply water moving between the Kosuzume Purification Plant and the Mine distributing reservoir. The generation capacity is 37 kW, which is expected to provide approximately 320 thousand kilowatt-hours annually. In addition, micro hydropower generation systems are scheduled to be installed at the Imai distributing reservoir in FY2015 and at the Onda distributing reservoir in FY2016.
An image of the micro hydropower generation system at the Kawai Purification Plant.
An image of the micro hydropower generation system at the Kawai Purification Plant.
Micro hydropower system generation results (FY2013)
Facility . | Generation Capacity (kW) . | Annual Energy Output (kWh) . |
---|---|---|
Kohoku Distributing Reservoir | 300 | 1,524,840* |
Aoyama Source Station | 49 | 64,946 |
Kawai Purification Plant | 270 | 1,402,250 |
Total | 619 | 2,992,036 |
Facility . | Generation Capacity (kW) . | Annual Energy Output (kWh) . |
---|---|---|
Kohoku Distributing Reservoir | 300 | 1,524,840* |
Aoyama Source Station | 49 | 64,946 |
Kawai Purification Plant | 270 | 1,402,250 |
Total | 619 | 2,992,036 |
(From Yokohama Water Works Bureau's annual power report for FY2013).
*From FY2013 Kohoku power plant periodic monitoring report (TEG).
Reducing power consumption
Making effective use of purification plants with gravity systems
The water supply resources of Yokohama comprise the Doshigawa River system, the Lake Sagamiko system and the Banyugawa River system. Of these, the Doshigawa River and Lake Sagamiko systems use gravity systems while the Banyugawa River system uses pumps.
The Doshigawa River system draws water from the intake dam at Abiko on the Doshigawa River, which is a tributary of the Sagamigawa upstream basin, with that drawn water going via the Aoyama settling reservoir before being conveyed to the Kawai Purification Plant. The Lake Sagamiko system draws water from the Sagamigawa upstream basin, with that drawn water then going via the Tsukui diversion reservoir, Sagamihara settling reservoir, and the junction well of Kawai Purification Plant before being conveyed to the Nishiya Purification Plant. The Banyugawa River system draws water from the intake dam at Samukawa some seven kilometres upstream from the river mouth. The water is then conveyed to the Kosuzume Purification Plant's pumping well by the Samukawa intake pump, and then pumped onto the Kosuzume Purification Plant's receiving well by the Kosuzume pump.
Elevation and units of consumption of facilities by individual water source system (Units of consumption from Yokohama Water Works Bureau's annual power report of FY2013).
Elevation and units of consumption of facilities by individual water source system (Units of consumption from Yokohama Water Works Bureau's annual power report of FY2013).
Water supply area of the Kawai Purification Plant (blue denotes the area prior to build-up, and pink denotes the added area after build-up).
Water supply area of the Kawai Purification Plant (blue denotes the area prior to build-up, and pink denotes the added area after build-up).
Review of pump control system
Yokohama's topography undulates immensely with many hills and valleys, making the use of pumps a necessity in water supply. Among systems that control pump pressure, the inverter control system is extremely energy efficient in operation, so that is the system we use at the Yokohama Water Works Bureau.
Before we introduced the inverter control system, we used a pressure control system using regulating valves and a rotor resistance control system using resistors. In 2004 we adopted our current energy saving plans, and so when the pump house was due for major service and renovation, we took the opportunity to introduce a new low power-consuming inverter control system.
The power consumption of the pump house employing the inverter control system has been reduced by between six and 30 percent. Nevertheless, there are some issues because the inverter control system is expensive and it requires a large space for motor panels to control the many devices in the setup, while it also requires air conditioning to counter the inverter-generated heat. Yet, the system does offer the best energy efficiency.
Table 3 shows the power consumption reductions achieved due to the system renovation.
Power consumption reductions achieved by changing to inverter control system
Pump Facility . | Sugeta Pump . | Nishiya Pump . | Kawai Pump . | |
---|---|---|---|---|
Fiscal Year of Renewal | FY2009 | FY2011 | FY2009 | |
Energy Consumption (Annual) | Before Renewal | 1,753,000 kWh (FY2008) | 1,853,000 kWh (FY2010) | 1,856,000 kWh (FY2008) |
After Renewal | 1,213,000 kWh (FY2010) | 1,542,000 kWh (FY2012) | 1,749,000 kWh (FY2010) | |
Control System Before Renewal | Regulating valve control | Rotor resistance control | Rotor resistance control | |
Reduction Benefits | 30% | 17% | 6% |
Pump Facility . | Sugeta Pump . | Nishiya Pump . | Kawai Pump . | |
---|---|---|---|---|
Fiscal Year of Renewal | FY2009 | FY2011 | FY2009 | |
Energy Consumption (Annual) | Before Renewal | 1,753,000 kWh (FY2008) | 1,853,000 kWh (FY2010) | 1,856,000 kWh (FY2008) |
After Renewal | 1,213,000 kWh (FY2010) | 1,542,000 kWh (FY2012) | 1,749,000 kWh (FY2010) | |
Control System Before Renewal | Regulating valve control | Rotor resistance control | Rotor resistance control | |
Reduction Benefits | 30% | 17% | 6% |
CONCLUSION
Overall, the Yokohama Water Works Bureau realized to reduce annual power consumption by approximately 6.6 million kilowatt-hours through the introduction of solar power and micro hydropower generation systems, and the new inverter control system. This amount is equivalent to reduction of 3,460 tons of carbon dioxide (CO2) emission.
This paper has summarized the progress made by the Yokohama Water Works Bureau in the introduction of renewable energy systems, and described our initiatives for reducing power consumption. While saving energy and implementing renewable energy schemes is an important goal, the highest priority of water managers must be providing a stable and safe supply of water. In addition, consideration must be given to economic efficiency, because large outlays are required for the installation of renewable energy facilities.
We at the Yokohama Water Works Bureau will continue to promote the establishment of a water supply system that is environmentally friendly in order to achieve the goal of maintaining and developing the water supply in Yokohama. We will also work enthusiastically to contribute to solving issues in the water supply industry both at home and abroad.