Dissolved air flotation (DAF) has received more attention recently as a separation technique in both drinking water as well as wastewater treatment. However, the process as well as the preceding flocculation step is complex and not completely understood. Given the multiphase nature of the process, fluid dynamics studies are important to understand and optimize the DAF system in terms of operation and design. The present study is intended towards a comprehensive computational analysis for design optimization of the treatment plant in Kluizen, Belgium. Setting up the modelling framework involving the multiphase flow problem is briefly discussed. 3D numerical simulations on a scaled down model of the DAF design were analysed. The flow features give better confidence, but the flocs escape through the outlet still prevails which is averse to the system performance. In order to improve the performance and ease of maintenance, design modifications have been proposed by using a perforated tube for water extraction and are found to be satisfactory. The discussion is further reinforced through validating the numerical model against the experimental findings for stratified flow conditions.