Growth kinetics in activated sludge modelling (ASM) are typically assumed to be the result of intrinsic growth and decay properties and thus process parameters are deemed to be constant. The activity change in a microbial population is expressed in terms of variance of the active biomass fraction and not actual shifts in bacterial cellular activities. This approach is limited, in that it does not recognise the reality that active biomass is highly physiologically adaptive. Here, a strong correlation between maximum specific growth rate (μmax) and decay rate (be) of ordinary heterotrophic organisms was revealed in both low solids retention times (SRT) and high SRT activated sludge systems. This relationship is indicative of physiological adaptation either for growth (high μmax and be) or survival optimization (low μmax and be). Further, the nitrifier decay process was investigated using molecular techniques to measure decay rates of ammonia oxidizing bacteria and nitrite oxidizing bacteria over a range of temperatures. This approach revealed decay rates 10–12% lower than values previously accepted and used in ASM. These findings highlight potential benefits of incorporating physiological adaptation of heterotrophic and nitrifying populations in future ASM.
Growth characteristics of ordinary heterotrophic organisms (OHOs) as well as ammonia-oxidizing bacteria (AOB) and nitrite-oxidizing bacteria (NOB) are of particular interest for modelling activated sludge systems. However, quantification of microbial growth and decay in activated sludge is hindered by the complexity of a mixed microbial composition and an extreme diversity of substrates with various degradation characteristics.
OHOs represent the vast majority of active biomass in activated sludge. They are responsible for organic material degradation resulting in biomass production and, therefore, their growth characteristics greatly impact the solids retention times (SRT). The rate at which excess biomass is produced is also affected by the decay rate of these organisms. On the other hand, comparatively slow growing organisms, such as autotrophic AOBs and NOBs, greatly impact the minimum SRT because of their very low net growth rates.
Due to continual cycles of feast and famine in a water resource and recovery facility (WRRF) and the extreme variation in nutritional states as a result of very low (e.g., 0.5 d) and very high (e.g., 100 d) SRT, both growth and decay heavily impact the activated sludge process. However, with respect to kinetics, the magnitude of the active biomass fraction in high SRT activated sludge systems is less dependent on the maximum specific growth rate (μmax) and more dominated by the decay rate (be). This is because the doubling time of the organisms is much lower than the system's SRT and it is usually sufficient to describe growth in terms of biomass yield in a stoichiometric fashion. In contrast to that, in very low SRT systems, μmax becomes an important parameter and decay has less impact for the prediction of the active biomass fraction. However, modelling of microbial growth in high rate activated sludge (HRAS) systems where hydrolysis is already supressed and the storage response possibly reduced is still in discussion (Jimenez et al. 2015).
Historically, the growth kinetics of bacteria in activated sludge have been assumed to be governed by intrinsic properties. This assumption has largely been based on pure culture studies under ideal conditions. Although the range of μmax and be in the literature is very large, both fundamental growth parameters in widely used activated sludge models (ASMs) are fixed to typical mean values (Henze et al. 2000). As a result, this static approach to microbial growth kinetics in recent ASMs expresses microbial activity only in terms of the magnitude of active biomass and not in terms of the activity of the individual bacterial cells. On this basis, in the model a bacterial cell works without metabolic adaptation, or in other words the bacterial cell can only be switched on by growth and switched off by decay and cannot vary its fixed intrinsic growth properties.
The status quo of modelling growth for a microbial population using only a mean value for growth parameters while ignoring the physiology of bacterial cells is not representative of reality. Bacteria, by nature, are masters at adapting their physiology and metabolism in the face of changing environmental conditions. Genetically predefined intrinsic properties of bacteria, as can be found in pure cultures, change in response to environmental stress outside the ideal conditions of the laboratory. There are numerous such stress factors at play in WRRFs (availability of electron acceptor, temperature, pH, inhibitors, salt concentration, etc.). However, the most prominent factors are the feast and famine pattern, which is thought to be responsible for the storage response of OHO (Majone et al. 1999), as well as the historical nutrient supply that is numerically expressed in terms of SRT. These stress factors shape the physiological state and ultimately the ecological structure (diversity, composition) of activated sludge microbial communities.
Physiological adaptation of growth kinetics has been intensively discussed in earlier literature (Daigger & Grady 1982; Grady et al. 1996). Recent research confirms the existence of mechanisms that lead to an adjustment of the macromolecular composition of the bacterial cell; and therefore, the adjustment of kinetic properties when the population is exposed to changing environmental factors (Lavallée et al. 2005; Pala-Ozkok et al. 2013).
A critical discussion of a constant growth kinetics approach is required in the light of the increasing importance of HRAS systems as well as low sludge production processes like the Cannibal™ process. But it can be expected that even for medium SRT systems, often applied in engineering practice, an adaptive growth kinetic approach would be a more realistic explanation of microbial life.
This study merges kinetic data from a pilot-scale HRAS system with low SRTs from 0.5 to 2.0 d (low SRT study) and data from different WRRFs with high SRTs ranging from 11 to 70 days (high SRT study) and demonstrates that both μmax and be are influenced by the physiology of OHOs. Moreover, it is further demonstrated that these kinetic parameters can be linked to each other, which could form the basis for a more consistent and adaptive kinetic approach in a future ASM. Furthermore, decay rates of autotrophic nitrifiers, which represent a more homogenous group than OHO, are often even more oversimplified than heterotrophic growth and decay processes in activated sludge. A critical examination of autotrophic decay is of particular interest because of the impact on the sizing of the activated sludge process.
IDENTIFYING HETEROTROPHIC KINETIC GROWTH PARAMETERS
Decay rate (be)
Decay is known as the reduction of heterotrophic biomass (XOHO) due to various causes, where the most prominent is endogenous respiration. The decay rate is measured by aerobic degradation batch experiments. It is common practice to indirectly measure decay rates as the exponential decrease of the biodegradable organic material (VSSDEG) or endogenous oxygen uptake rate (OUR) (Ramdani et al. 2010). It is believed that this decay process is active even in the presence of external substrate.
Problems arise for the VSS method because it depends on a fixed non-biodegradable organic fraction (VSSU), since VSSDEG approaches VSSU asymptotically. However, recent research has shown that VSSU is not as non-biodegradable as was thought for a long time (Spérandio et al. 2013). If VSSU decreases during an aerobic degradation batch experiment, the line to approach VSSDEG = 0 would be uncertain and therefore the value for the decay rate too high.
The OUR method, on the other hand, although simple in approach, requires a high accuracy of OUR measurements. Oxygen intrusion via an open water surface would result in an overestimation of the decay rate. Additionally, the use of allylthiourea to suppress oxygen consumption due to nitrification can significantly increase the decay rate estimate (Friedrich 2016).
By analysing respirograms from activated sludge samples from WRRF with different SRTs, it is apparent that the exponential OUR decrease is not as homogenous as originally thought (Friedrich & Takács 2013). In particular, a significantly faster OUR decrease was detected at the beginning of the degradation experiment. It was assumed that this rapid initial OUR decrease was partly caused by the degradation of stored organic material XSTOR. By excluding the initial XSTOR degradation from the endogenous respirogram, the XOHO decay rate showed a more adaptive characteristic with respect to the physiology of XOHO. This was demonstrated by comparing the initial specific OUROHO(0) (which is highly indicative for the systems SRT) to the decay rate be, revealing a strong correlation of both parameters (R2 > 0.95).
Maximum specific growth rate (μmax)
Two substantially different approaches are widely used to determine the maximum specific growth rate depending on the substrate (S) to biomass (X) ratio employed during the bioassay:
High S/X method with wastewater
This method was proposed by Kappeler & Gujer (1992) and is frequently used in research and practice. It was designed to measure the maximum specific growth rate for XOHO as well as the readily biodegradable fraction of the chemical oxygen demand (COD) in wastewater. The S/X ratio in this method is mainly higher than 20 mg CODS/mg CODX. Wastewater or an appropriate mixture of wastewater and activated sludge is aerated in a batch reactor and the OUR is measured. The maximum specific growth rate can be derived from linearization of the exponential increase of OUR. However, two aspects of this procedure are critical:
(1) The experimental conditions of a high S/X ratio do not accurately reflect the low S/X conditions typically present in activated sludge systems, thus the physiological state of the bacterial cell as well as the adaptation to stress factors the bacterial cell is exposed to in the WRRF are not considered.
(2) Even if this method is based on the detection of an exponential increase of OUR and therefore can be related to an exponential growth, it is likely at such high S/X ratios that the growth yield coefficient Y is already reduced (Chudoba et al. 1992). For example, a reduction of Y from 0.66 down to 0.46 mg CODS/mg CODX would double the term (1 − Y)/Y. In fact comparing the maximum specific growth rates from both the low and the high S/X ratio method in the literature shows higher μmax for the high S/X ratio method.
Low S/X method with activated sludge
This method is extensively described by Ekama et al. (1986) and has been applied and modified by many researchers since. The low S/X method assumes that μ = μmax after wastewater is spiked into activated sludge. The observed plateau of maximum OUR represents the maximum specific growth rate. For this method, the S/X ratio was typically smaller than 0.5 mg CODS/mg CODX. The advantage is that μmax is derived under conditions that are very similar to the inlet of a WRRF where wastewater meets activated sludge. The immediate OUR response is genuine with respect to the wastewater treatment process and it recognises the physiological state and therefore the culture history of the bacteria cell. Furthermore the stability of the OUR plateau proves that substrate saturation is achieved and would lead to μ = μmax. But again, there are critical aspects associated with this method:
(1) Since μmax depends on XOHO, it is based on several model parameters and its accuracy is only valid in the environment of this particular model.
(2) This method does not show an exponential increase of OUR as typical and necessary for unlimited exponential growth as described by Monod (1949).
Low S/X method by combining degradation and growth experiments
Using this equation, the determination of the μmax relies mainly on measured parameters, namely OURmax after spiking from the growth experiment, the initial endogenous OURe exclusively performed by XOHO from the degradation experiment, as well as the decay rate be. The growth yield Y and the endogenous residue fraction fU are reliably well defined default values for activated sludge (Ramdani et al. 2010).
LINKING HETEROTROPHIC GROWTH AND DECAY RATES
Relation of μmax and be
However, to approach a unifying theory of adaptive growth kinetics beyond the high SRT data from Friedrich et al. (2015), it is important to consistently extend the characteristic relation of μmax and be to very short SRTs. Considering these findings, a variable and adaptive growth kinetics approach seems to more realistically describe growth kinetics in activated sludge.
Physiological state factor
KINETICS OF NITRIFYING ORGANISMS
Nitrifier growth kinetics are crucial for sizing aeration basins in activated sludge processes where nitrification is required. However, nitrifier growth and decay parameters have not been as well characterized as OHO parameters. This is due to the determination of the nitrifier maximum specific growth rate, which requires knowledge of the nitrifier decay rate. Otherwise, quantifying the nitrifiers decay rate demands an estimate of OHO concentration because decayed OHO serves as nitrogen source and, therefore, delays the decay of nitrifiers in starving activated sludge. Furthermore, the nitrifier decay rate is historically defined as a loss in nitrification activity measured in nitrate production rate (NPR) batch tests without consideration of nitritation activity. As such, the same growth characteristics have been historically assigned to both AOBs and NOBs.
Due to this structural and methodical uncertainty, it is promising to combine traditional activity measurements like NPR with molecular techniques like quantitative polymerase chain reaction (QPCR) of DNA markers to gain insight into decay mechanisms of AOBs and NOBs and their kinetics as a function of temperature. In this study, the traditional NPR batch test was modified to enable determination of both nitritation and nitrification activity, thus separate decay rates for AOBs and NOBs were calculated. In addition, QPCR was used to measure the decay of DNA markers associated with AOBs and NOBs. Unfortunately, growth parameters were not measured in this study because of time and cost constraints.
NPR assays conducted over a range of temperatures (15 °C–27 °C) revealed that previous models have overestimated the sensitivity of nitrifier decay rates to temperature changes (see ASM2/3 Θ default values in Table 1 (Henze et al. 2000)). This has a significant design effect at low temperatures, because reactor sizes are based on the lowest expected temperature where nitrification is required. It is worth noting that decay rates used in ASMs may also be too high (see WERF default b values in Table 1 (WERF 2003)). A reduced AOB decay parameter relative to the default model value would predict a smaller peak ammonia concentration in plant effluent in response to high ammonia loads. Further, DNA markers decayed at an even slower rate than the corresponding activity decay (Pruden et al. 2014). The latter may be evidence of nitrifiers entering a dormant state in which the cell is intact and DNA is preserved within the cell, but the cells are not metabolically active.
|Unit||ASM2/3 Nitrifier||WERF Nitrifier||Activity||DNA||Activity||DNA|
|Unit||ASM2/3 Nitrifier||WERF Nitrifier||Activity||DNA||Activity||DNA|
As a consequence of lower decay rates at low temperatures, it may be possible to reduce the minimum SRT by 10–12% when using newly measured decay rates and temperature correction coefficients, as compared to existing default values. Although at this stage we do not yet recommend that design SRTs be reduced 10–12% in practice, this result reveals the need to investigate growth rates, decay rates and their temperature sensitivities further to potentially reduce safety factors or use revised decay rates and temperature corrections for reduced reactor sizing and significant cost savings.
In addition, decay rates are essential for maximum specific growth rate determination of nitrifiers, thus this research direction is important towards improving general understanding of growth kinetics of nitrogen oxidation processes. Although maximum specific growth rates of nitrifiers were found to be high in low SRT systems and low in high SRT systems (WERF 2003), little is known about their physiology and adaptation to environmental changes. The methodology and the results proposed and explored here can contribute to more precise modelling of activated sludge systems in the future, which is critical for optimizing process performance and efficiency.
The status quo of assuming growth kinetics based on static intrinsic properties as obtained from pure cultures under undisturbed and substrate rich laboratory conditions is not reflective of the reality of wild-type microorganisms as they exist in activated sludge. Physiological adaption is a fundamental, complex and significant strategy that microorganisms employ to optimize growth and survival in natural and engineered environments. Here it was demonstrated that measured maximum specific growth rates and decay rates for OHOs are shaped by such microbial adaptive strategies. Incorporation of an adaptive growth kinetics approach would predict a higher fraction of OHOs in activated sludge, especially at high SRTs, than predicted based on the default ASM assuming non-adaptive growth kinetics. However, this higher active fraction would have a lower activity compared to the active fraction of a low SRT system. Furthermore, considering carbon capture with extremely low SRT systems followed by a nitrifying and therefore higher SRT system, an adaptive growth kinetics approach will be useful to describe different microbial consortia.
Since physiological adaptation changes μmax and be in a similar way, the ratio of the two parameters expressed as PSF is promising for developing an improved activated sludge model concept.
The nutritional state of the bacterial cell and the magnitude of all the processes that are responsible for microbial decay are important to understand physiological adaptation. However, the decay of autotrophic nitrifiers is a process that is still poorly understood and needs to be described more in detail. Improved nitrifier decay rates will enhance estimates of the presence and amount of active biomass, which becomes especially important under operating conditions at critically low temperatures or high ammonia loads.