Abstract
A positively charged nanofiltration (NF) membrane is known to have exceptional separation performance for bivalent cations in aqueous solutions. In this study, a new NF activity layer was created using interfacial polymerization (IP) on a polysulfone (PSF) ultrafiltration substrate membrane. The aqueous phase combines the two monomers of polyethyleneimine (PEI) and phthalimide, while successfully producing a highly efficient and accurate NF membrane. The conditions of the NF membrane were studied and further optimized. The aqueous phase crosslinking process enhances the polymer interaction, resulting in an excellent pure water flux of 7.09 L·m−2·h−1·bar−1 under a pressure of 0.4 MPa. Additionally, the NF membrane shows excellent selectivity toward inorganic salts, with a rejection order of MgCl2 > CaCl2 > MgSO4 > Na2SO4 > NaCl. Under optimal conditions, the membrane was able to reject up to 94.33% of 1,000 mg/L of MgCl2 solution at an ambient temperature. Further to assess the antifouling properties of the membrane with bovine serum albumin (BSA), the flux recovery ratio (FRR) was calculated to be 81.64% after 6 h of filtration. This paper presents an efficient and straightforward approach to customize a positively charged NF membrane. We achieve this by introducing phthalimide, which enhances the membrane's stability and rejection performance.
HIGHLIGHTS
A new positive-charge NF membrane was created for the separation of bivalent cations.
The composite NF membrane demonstrated excellent selectivity and permeability.
The composite NF membrane exhibited steady antifouling properties.
INTRODUCTION
As industries have rapidly developed, the consumption of water resources has increased. However, this has led to the production of effluents containing harmful substances such as dyes, high salinity, and various heavy metals, posing a significant risk to both humans and animals (Zeng et al. 2016). To address this issue, nanofiltration (NF) membranes as pressure-driven membranes have been widely used in water treatment processes with a pore diameter range of 0.5–2 nm, allowing them to effectively separate small molecular weight contaminants (Mw = 200–1,000 Da) with high selectivity and low energy consumption (Abdel-Fatah 2018; Qi et al. 2019; Wang et al. 2021). The NF membrane typically features a function layer that is predominantly negatively charged or neutral, and it operates through a distinctive separation mechanism involving both size sieving and charge repulsion (Chau et al. 2021). Currently, the most common functional layers of commercialized NF membranes are thin film composite (TFC), which is a relatively thin and loose polyamide (PA) separation layer fabricated by interfacial polymerization (IP) or crosslinking with amine monomers and acyl chloride. This facilely forms a negatively charged surface due to the unreacted acyl chloride group producing numerous carboxyl groups with deprotonation ability (Ibrahim et al. 2020; Zuo et al. 2021). The negatively charged NF membrane has a high rejection rate for bivalent anions, and the separation of bivalent cations is to a certain extent unsatisfactory. Hence, developing a positively charged NF membrane is imperative (Kang et al. 2021).
Polyethyleneimine (PEI) has massive reactive amine groups, good hydrophilicity, high charge density, and protonated groups, which makes it widely used to prepare a positively charged NF membrane due to the Donnan exclusion principle playing a critical role. Thus, several strategies have been used to obtain the PEI-based positively charged NF membrane. Hoang et al. increased the membrane surface area and improved hydrophilicity by incorporating cellulose nanoparticles into the surface of the PEI-TMC NF membrane (Hoang et al. 2020). Li et al. used 1,2,3,4-cyclobutanetetracarboxylic acid chloride monomer to react with PEI to prepare a positively charged NF membrane, which had a retention rate of 97.53% for MgCl2 and a pure water flux of 156.85 kg·m−2·h−1 (Li et al. 2022). Chiang et al. prepared a positively charged NF membrane using hyperbranched polyethyleneimine (HPEI) with trimesoyl chloride (TMC) and terephthaloyl chloride (TPC) by IP on the polyacrylonitrile (PAN) surface. The composite membrane exhibited significant rejection for MgCl2 and MgSO4 (Chiang et al. 2009). Lehi et al. synthesized a highly selective positively charged NF membrane by IP of PEI and TPC, which was further quaternized to increase the membrane separation performance (Lehi et al. 2015). It is precise because of the formation of amide groups that the relatively complex preparation process has greatly restricted its development.
In order to increase the NF membrane selectivity, permeability, and stability, it has been found further to adjust the PA layer structure on the membrane surface and improve the membrane surface crosslinking and quaternization, which enhances the NF membrane properties (Xie et al. 2012; Zeng et al. 2018; Li et al. 2019; Cheng et al. 2020). Aburabie et al. prepared an NF film using rigid brominated stilbene (Tr-X) as a crosslinking agent, which had a water permeability of 7.7 and a retention rate of 99% for dyes (Aburabie et al. 2017). Zhu et al. used hyperbranched polyacrylonitrile (HPAN) ultrafiltration membrane as the base membrane and added a positively charged quaternary amination crosslinked microgel (PNI6) to form an NF membrane with PNI6 microgel interlayer, which formed a membrane with excellent water flux and a retention rate of 93.4% for MgCl2 (Zhu et al. 2023). In this paper, phthalimide as an additive was introduced to the membrane surface to improve the degree of quaternization, and for more amide bonds to form a network of hydrogen bonds. In addition, directly blending the phthalimide into the incorporated PEI aqueous phase solution as the reactive monomer greatly improves the density of positive charge on the membrane surface and simplifies the preparation process. The effects of parameters (including the monomer concentration, reaction time, and temperature) on NF membrane preparation were systematically studied. The NF membrane's chemical properties, morphology, surface charge, and separation performance were characterized and evaluated. Meanwhile, the salt retention rate and antifouling performance of the NF membrane were established in detail.
EXPERIMENT
Materials
Polysulfone (PSF) ultrafiltration membrane as the substrate was obtained from Vontron Technology, Ltd (Guiyang, China). PEI (Mn = 70,000 g mol−1) was purchased from Energy Chemical (Shanghai, China). The organic phase active monomer TMC (98%), the organic solvent n-heptane (AR, >98%), and the aqueous phase monomer additive of phthalimide (AR, > 98%) were obtained from Macklin Biochemical Technology Co. Ltd (Shanghai, China). Sodium chloride (NaCl, AR, >99.5%), anhydrous sodium sulfate (Na2SO4, AR, >99%), anhydrous calcium chloride (CaCl2, AR, >96%), magnesium chloride anhydrous (MgCl2, >98%), and magnesium sulfate (MgSO4, AR, >99%) were purchased from Aladdin Reagent Company (Shanghai, China). Bovine serum albumin (BSA, >98%) was purchased from Sigma-Aldrich. Deionized (DI) water was produced by Millipore Milli-Q Advantage A10 (Billeerica, MA, USA). All these chemicals were used without further purification.
Fabrication of the NF membrane
Membranes . | PEI concentration (wt%) . | Phthalimide concentration (wt%) . | TMC concentration (wt%) . | IP time (min) . | IP temperature (°C) . |
---|---|---|---|---|---|
M1 | 0.5 | / | 0.1 | 10 | 75 |
M2 | 1.0 | / | 0.1 | 10 | 75 |
M3 | 1.5 | / | 0.1 | 10 | 75 |
M4 | 0.5 | 0.1 | 0.1 | 10 | 75 |
M5 | 1.0 | 0.1 | 0.1 | 10 | 75 |
M6 | 1.5 | 0.1 | 0.1 | 10 | 75 |
M7 | 1.0 | 0.05 | 0.1 | 10 | 75 |
M8 | 1.0 | 0.15 | 0.1 | 10 | 75 |
M9 | 1.0 | 0.1 | 0.1 | 5 | 75 |
M10 | 1.0 | 0.1 | 0.1 | 15 | 75 |
M11 | 1.0 | 0.1 | 0.1 | 20 | 75 |
M12 | 1.0 | 0.1 | 0.1 | 10 | 55 |
M13 | 1.0 | 0.1 | 0.1 | 10 | 65 |
M14 | 1.0 | 0.1 | 0.1 | 10 | 85 |
M15 | 1.0 | 0.1 | 0.1 | 10 | 95 |
Membranes . | PEI concentration (wt%) . | Phthalimide concentration (wt%) . | TMC concentration (wt%) . | IP time (min) . | IP temperature (°C) . |
---|---|---|---|---|---|
M1 | 0.5 | / | 0.1 | 10 | 75 |
M2 | 1.0 | / | 0.1 | 10 | 75 |
M3 | 1.5 | / | 0.1 | 10 | 75 |
M4 | 0.5 | 0.1 | 0.1 | 10 | 75 |
M5 | 1.0 | 0.1 | 0.1 | 10 | 75 |
M6 | 1.5 | 0.1 | 0.1 | 10 | 75 |
M7 | 1.0 | 0.05 | 0.1 | 10 | 75 |
M8 | 1.0 | 0.15 | 0.1 | 10 | 75 |
M9 | 1.0 | 0.1 | 0.1 | 5 | 75 |
M10 | 1.0 | 0.1 | 0.1 | 15 | 75 |
M11 | 1.0 | 0.1 | 0.1 | 20 | 75 |
M12 | 1.0 | 0.1 | 0.1 | 10 | 55 |
M13 | 1.0 | 0.1 | 0.1 | 10 | 65 |
M14 | 1.0 | 0.1 | 0.1 | 10 | 85 |
M15 | 1.0 | 0.1 | 0.1 | 10 | 95 |
The membrane morphology of the surface and cross-section was inspected by scanning electron microscopy (SEM, TESCAN MIRA LMS, Czech Republic). The membrane chemical structure and surface elemental composition were characterized by X-ray photoelectron spectroscopy (XPS, FEI Co., Ltd, USA) with a monochromatic Al Ka X-ray source (1,486.6 eV photons) at a pass energy of 93.9 eV. The membrane surface zeta potential with a streaming potential method was obtained by a Surpass Electrokinetic Analyser (Anton Paar, GmbH, Austria). This measurement was performed in 1 mM KCl background solution at 20 °C. The pH values of the solution ranged from 2 to 10 and adjusted by 0.1 M HCl or 0.1 M NaOH. The zeta potential was calculated using the Helmholtz–Smoluchowski equation.
Membrane filtration performance
Antifouling performance of an NF membrane
RESULTS AND DISCUSSION
Characterization of membranes
Membranes . | C (wt%) . | O (wt%) . | N (wt%) . | O/C . | O/N . |
---|---|---|---|---|---|
Original | 86.50 | 9.40 | 0.11 | ||
M2 | 85.40 | 9.40 | 0.70 | 0.11 | 13.43 |
M5 | 81.50 | 6.10 | 12.3 | 0.07 | 0.50 |
Membranes . | C (wt%) . | O (wt%) . | N (wt%) . | O/C . | O/N . |
---|---|---|---|---|---|
Original | 86.50 | 9.40 | 0.11 | ||
M2 | 85.40 | 9.40 | 0.70 | 0.11 | 13.43 |
M5 | 81.50 | 6.10 | 12.3 | 0.07 | 0.50 |
Effect of fabrication condition on the pure water flux and rejection of the NF membrane
The NF membrane permeate flux improved noticeably when 0.1 wt% of phthalimide was added to the aqueous phase compared with when PEI was added under the same conditions. Figure 5(b) shows the effect of PEI concentration on the pure water flux and MgCl2 rejection from 0.5 to 1.5 wt%. It was found that the permeation flux of the NF membrane was significantly increased and the maximum value achieved 7.09 L·m−2·h−1·bar−1 after adding the phthalimide, which was more than twice better than that of the NF membrane without adding phthalimide. In addition, the rejection rate remained at high levels. It could be attributed to the mixed amino group leading to the functional layer having a high crosslinking density, and phthalimide was introduced to enhance the hydrophilicity and contributed to increasing the positive charge density of the NF membrane surface. However, further increasing the concentration of PEI could lead to a reduction in the NF membrane's separating property.
Salt separation performance of membranes
Ionic species . | Ionic hydration radius (nm) . | Diffusion coefficient (10−9·m2·s−1) . |
---|---|---|
Mg2+ | 0.35 | 0.70 |
0.23 | 1.06 | |
Na+ | 0.18 | 1.33 |
Cl− | 0.12 | 2.01 |
Ionic species . | Ionic hydration radius (nm) . | Diffusion coefficient (10−9·m2·s−1) . |
---|---|---|
Mg2+ | 0.35 | 0.70 |
0.23 | 1.06 | |
Na+ | 0.18 | 1.33 |
Cl− | 0.12 | 2.01 |
Antifouling properties of membranes
CONCLUSION
In this work, the positively charged NF membrane was successfully fabricated by introducing phthalimide as a co-aqueous phase with PEI via an IP reaction process. The optimized NF membrane revealed higher inorganic salt rejection and pure water permeation flux. In addition, antifouling properties and durability of the NF membrane were significantly improved. This study offered an effective method to obtain a convenient fabrication process to synthesize positively charged NF membrane with high stability and rejection performance for separating the multivalent cations.
ACKNOWLEDGEMENTS
This research was supported by the Research Project of the Tianjin Education Commission (No. 2019KJ097).
DATA AVAILABILITY STATEMENT
All relevant data are included in the paper or its Supplementary Information.
CONFLICT OF INTEREST
The authors declare there is no conflict.